How To Repair A Ridgid Sawzall

THE FACTS | THE FIX | THE Cease If shortened straws and faulty saws accept left you powerless to cut construction costs, information technology's time to confront the fix. Whether building in your own lawn or edifice on your business, eReplacementparts.com provides the parts, procedures and facts y'all need to cutting out the middle-man and fearlessly prepare what fails you lot. Bated from battery exhaustion, few things will silence a reciprocating saw more surely than a glitch in the switch. When this happens, you'll begin to notice symptoms such as intermittent stalling, choosy functionality, and eventually a complete inability to actuate the saw. If your saw has seen better days, and you're certain it's the switch, this article will guide y'all through the steps necessary to successfully make the bandy. THE FACTS | THE FIX | THE FINISH REMOVING THE SWITCH [height]

SPECIFix: This model contains a light-emitting diode in the front portion of the saw. Considering the LED is attached directly to the switch, this repair involves disassembling both sections of the saw housing (front and rear).

1. Remove the shoe and the shoe release lever.

Rotate/raise the shoe release lever to the "open" position.

Slide the shoe forwards to remove it from the gear case housing assembly.

Employ a screwdriver to gently pry the shoe release lever away from the gear instance housing on both sides of the saw.

Remove the shoe release lever.

Remove the shoe pin.

2. Remove the rubber boot.

Lift the summit-rear portion of the safety kick until it clears the orange orbital push (on the top of the saw).

Pull from the front end (bract-end) of the rubber kick to remove it from the housing.

3. Remove the plastic housing.

Remove the (vertical) retaining screws from the plastic housing.

Remove the (horizontal) retaining screws from the housing.

Utilize a screwdriver to gently pry apart the two halves of the housing.

Remove the plastic housing from the saw handle.

4. Remove the metal gear case housing comprehend.

SPECIReady: Although visible and accessible at this point, the switch cannot be entirely removed from this specific model without removing the attached LED associates (which is mounted in the front portion the saw). The LED assembly receives power from a wire that runs through the entire unit; therefore, removal of the gear case housing is required to remove and replace the switch.

Extract the screw from the shoe retainer.

Remove the shoe retainer from the gear case housing.

Remove the retaining screws from the gear case housing cover.

Remove the gear instance housing cover from the unit.

5. Remove LED and switch assembly from the saw housing.

Remove the LED associates from the housing.

Carefully lift and remove the LED wires from the recess channels along the perimeter of the unit.

Remove the circuit board and the switch associates from the handle housing.

6. De-solder the wire connections from the switch.

SPECISet: Safety spectacles are recommended when working with solder. Before de-soldering, make annotation of the configuration of the existing wires to ensure accurate reassembly.

Black / Blueish Connexion:

Utilise a soldering gun to heat the connectedness.

Use a "solder-sucker" to remove the molten solder.

Continue applying heat to the connection while using long-nosed pliers to disassemble the wires from the terminal.

Once removed, use heat to the exposed end of the wire to evenly distribute any remaining solder and set the wire for reattachment.

Crimson Connectedness:

Echo the previous steps to de-solder and remove the red wire from the switch assembly.

INSTALLING THE NEW SWITCH [top]

FIX TRIX: Prior to installation, closely compare the old and new switches to place whatever wiring inconsistencies and to configure the new wires for installation.

seven. Solder the wires to the switch terminals.

Insert the red and blackness wires through the corresponding eyelets on the switch last.

Using long-nosed pliers, bend the tips of each of the wires backwards to prevent them from slipping out of the eyelets.

Insert the LED supply-wire (bluish) into the eyelet containing the blackness wire; bend or crimp the wires on the contrary side of the connection to prevent slippage.

Employ paste flux to each of the connections.

Solder the wires to the terminals of the new switch.

REASSEMBLING THE UNIT [top] 8. Install the switch assembly into the handle housing.

Insert the new switch associates into the housing recess.

Advisedly constrict the switch-side wires into the channels forth the perimeter of the handle housing. (Apply a modest screwdriver as necessary.)

nine. Install the LED associates.

Set TRIX: When routing the LED supply wires, begin at the LED mounting bespeak and work back toward the switch. This volition enable y'all to conceal any excess wire in the handle.

Install the LED assembly into the gear example housing recess.

Carefully tuck the LED wires into the channels along the perimeter of the gear instance housing and the handle housing.

10. Reinstall the gear example housing cover.

SPECIFIX: Replacing the metal housing encompass requires patience and precision. As the two halves are joined, you must ensure that the front connector pins (2) align with the corresponding recesses in the comprehend plate, and that the motor shaft aligns with the bearing in the pinnacle plate. You must also ensure that the compression spring – located in the peak of the saw – does not slide out of position during installation.

The post-obit illustrations will aid familiarize you lot with the locations of these critical components:

Reinstall the top metallic cover, ensuring alignment of the four components detailed to a higher place.

Secure the metal example with the screws.

11. Reinstall the shoe retainer.

Reinstall and secure the shoe retainer.

12. Reinstall the LED switch.

Insert the retaining jump into the LED switch.

Install the LED switch assembly into the recess in the handle.

13. Reinstall the handle housing.

Reinstall the handle housing.

Deeply the handle housing with the screws.

14. Reinstall the rubber boot.

Slide the rubber boot over the gear example housing.

Ensure that the boot is properly seated over the orbital push button.

15. Reinstall the shoe release lever.

Insert the shoe retainer pin.

Reinstall the shoe release lever. When properly seated, the lever should exist able rotate smoothly betwixt the "open" and "locked" positions.

16. Reinstall the shoe.

With the shoe release lever in the "open" position, slide the shoe into the retaining bracket at the end of the saw.

Rotate the shoe lock lever to the "locked" position to secure the shoe.

THE FACTS | THE FIX | THE Terminate You can't cut corners when it comes to construction, only you tin cutting costs. Keeping the tools of your trade in razor-sharp status allows yous trim unnecessary costs, while edifice more savings into your own bottom line. Not only did you restore reciprocation at a sliver of the cost of replacement; you lot sharpened your skills, along with your ability to fearlessly face the next fix. Detect your next prepare here. [top]

How To Repair A Ridgid Sawzall,

Source: https://www.ereplacementparts.com/repair-center/article/13678/How_to_Replace_the_Switch_in_a_Ridgid_R8641_Cordless_Reciprocating_Saw.html

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